Gate Valves

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  • Gate Valves
The gate valve body has a straight through port without recesses except at the seat area. This ensures minimum turbulence, erosion and resistance to flow. Long integral guide ribs in the body match with guide slots in the wedge for accurate alignment and guidance. Bonnet castings are of one-piece design, where the yoke is integral with the bonnet for gate valves of sizes up to 12” (300mm). This ensures accurate alignment of stem and a smooth operation

Features & Benefits of Gate Valves

  • ]Gate Valves are of flexible wedge; outside screwed and yoke type, bolted-bonnet construction.
  • ]The gate valve body has a straight through port without recesses except at the seat area. This ensures minimum turbulence, erosion and resistance to flow.
  • ]Long integral guide ribs in the body match with guide slots in the wedge for accurate alignment and guidance. Bonnet castings are of one-piece design, where the yoke is integral with the bonnet for gate valves of sizes up to 12” (300mm). This ensures accurate alignment of stem and a smooth operation.
  • ]The body-bonnet joint for Class 150 gate valves is oval in shape, while for Class 300, this joint is circular in shape.
  • ]Gate valves of Class 150 rating have a flat-face joint with a graphite gasket having metallic inserts.
  • Valves of Class 300 rating have a male-female type joint with a spirally-wound gasket.
  • Gate valves of Class 600 rating and above have a ring Type Joint (RTJ).
  • A precision machined back-seat bush is threaded in the bonnet and is secured by a tab-weld.
  • Gate valves feature a one-piece cast flexible wedge that minimizes stress concentration.
  • Wedge flexibility ensures tight seating over a wide range of differential pressures and temperatures.
  • It also adjusts to slight misalignments caused by pipeline deflections and thermal deformation. The stem-to-wedge thrust is applied close to the wedge centre. This reduces lateral stem loading and provides for more accurate wedge movement.
  • The one-piece construction is securely fastened to the hinge by means of a lock nut and pin. The disc is free to rotate to avoid localized wear. The hinge pin offers Excellent wear resistance properties.
  • Superior seal-welded seat ring that offers a leak proof design
  • In 50mm gate valves, the seat ring is flared into the body
  • Gate valve feature a stem of one-piece construction, ACME threaded and precision-machined with polished surfaces to reduce friction, minimise leakage and extend stem life.
  • In gate valves, the heavy forged T-head engages with the T-slot in the wedge. The stem also has an integral self-adjusting radial back-seat shoulder that matches with the back-seat bush in the bonnet.
  • Cast in austenitic, copper-free ductile iron alloy to provide resistance to heat, corrosion and wear, the Yoke Sleeve in gate valves features a long thread engagement that assures accurate alignment of the stem.
  • Moreover, it can be removed without replacing the bonnet. In gate valves of sizes 150mm and higher in Class 600 rating and above, the yoke sleeve is mounted on thrust bearings to facilitate easy operation.

Types Of Gate Valves

  • ]SOLID TAPER WEDGE GATE VALVE
  • ]FLEXIBLE WEDGE GATE VALVE
  • ]SPLIT WEDGE OR PARALLEL DISKS GATE VALVE
  • ]SCREWED BONNET GATE VALVE
  • ]BOLTED BONNET GATE VALVE
  • ]WELDED BONNET GATE VALVE
  • ]PRESSURE-SEAL BONNET GATE VALVE
  • ]RISING STEM OR OS TYPE GATE VALVE
  • ]NON-RISING STEM TYPE GATE VALVE

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Double Block & Bleed Valves

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  • Double Block & Bleed Valve

The growing activity in the offshore sector of the energy industry has introduced new considerations in the design of piping systems. In these modern locations, space is always limited, necessitating more compact designs for piping systems and their associated components. Additionally, there are crucial structural constraints, such as the need to keep the structure as lightweight as possible. Consequently, there are clear advantages in making components smaller and lighter. Moreover, the cost of construction site labor is exorbitant, making any reduction in installation manpower highly advantageous.

Given these circumstances, valve components have been modified to incorporate space, weight, and labor cost savings whenever feasible, while still maintaining their original functionality. The most significant savings can be observed in the reduction of leaks to the atmosphere, as potential leak points are minimized compared to conventional designs.

Furthermore, the philosophy of process isolation has become more intricate due to safety concerns. The requirement for double block and bleed isolation has become increasingly prevalent. This approach necessitates the use of two in-line isolation valves and a bleed valve, which is employed to drain or vent trapped fluid between the two closure elements.

In conclusion, the surge in offshore energy industry activity has necessitated a re-evaluation of piping system design. The need for compactness, lightweight structures, and reduced labor costs has driven the modification of valve components. Additionally, the focus on safety has led to the adoption of double block and bleed isolation as a common practice. These developments not only enhance efficiency but also ensure the integrity of the systems.

Features & Benefits of Double Block & Bleed Valves

  • ]IMPROVED SAFETY IN OPERATIONS , SPACE , WEIGHT AND COST SAVINGS
  • ]REDUCED INSTALLATION AND MAINTENANCE REQUIREMENTS AND COSTS
  • ]REDUCED LEAKAGE POINTS , COMPACT DESIGN
  • ]UNINTERRUPTED FLOW FOR NEGLIGIBLE PRESSURE DROP
  • ]REDUCED STRESSES FROM LOADING AND VIBRATION
  • ]DESIGNED AND ENGINEERED ON A CASE-BY- CASE BASIS

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Ball Valves

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  • Ball Valves

BHOLA ENGINEERS PRIVATE LIMITED is a leading manufacturer of high-quality valves. We offer a comprehensive range of ball valves that are designed to meet even the most demanding application requirements.

Our Ball Valves are available in a wide range of designs, materials, sizes, and pressure classes. They fully conform to ANSI, API, and NACE specifications. All our ball valves are designed in accordance with ASME B16.34 and, wherever applicable, with API 6D or BS EN ISO 17292.

The BEPL family of ball valves is specifically engineered to provide reliable shut-off for fluids and gases, even under extreme service conditions.

Features & Benefits of Ball Valves

  • ]All BEPL Trunnion ball valves are equipped with two body gaskets. The first body gasket is in soft material and the second in Graphite .
  • ]In order to prevent static electricity which may light the fluid , static-conduction spring is set between the stem / trunnion and the ball.
  • ]The stem is designed with integral T-Type shoulder to provide blow-out proof effectively. The design assures that the stem can not be blown out of the valve in the case of the packing being removed while the valve is under pressure.
  • ]Stem and stuffing box finish machining is a key point of control. The stem is made by cold rolling and stem surface finish is controlled by Ra=0.4, which can reduce friction for stem moving and ensure the seal. The stuffing box surface is controlled within Ra=1.6 for better sealing performance.
  • ]The solid ball used by BEPL provides straight through flow and real full-port performance characteristics. Hollow ball or cored cavity ball are not used for BEPL products.
  • Stem / Flange mechanical stops ensure control and precise alignment over ball rotation.
  • Valve design combined with the selection of advanced material are such that long periods of inactivity should not affect the operations of efficiency.
  • Seat designs , stem-bearing system and stem seal arrangement ensure consistent minimal torque values.
  • Valve design allows for high flow capacity in liquid or gas services regardless of whether the media is clean or dirty. Full port valves allow for pigging and ensure maximum flow capacity.
  • Simple user friendly design allows for quick and easy part replacement requiring minimal “Down Time”ISO 5211 Flange is mounted in the valve as standard design.
  • For 2” full port and larger valves, each of them have an emergency stem sealant injection feature.
  • Stem / Flange mechanical stops ensure control and precise alignment over ball rotation.
  • Every valve is subjected on routine base to different non-destructive testing, like the Liquid Penetrant test on butt weld ends, on all hard faced and cladding areas.
  • Non-destructive test are also carried out on the critical areas as defined by ANSI B 16.34
  • Personnel performing NDT are trained and Qualified to EN 473 /ASNT-SNT-TC-1A. Every valve is subject to a pressure test in accordance with the standard API 598 or BS 6755 Part 1.
  • The rated pressure for the applicable pressure class is in accordance with ANSI B.16.34 / EN 12516-1-2.

Types Of Ball Valves

  • ]TRUNNION MOUNTED BALL VALVE
  • ]FLOATING BALL VALVES
  • ]TOP ENTRY TYPE BALL VALVE
  • ]CRYOGENIC VALVES

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Water Treatment

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  • Water Treatment

Bhola Engineers is proud to offer a wide range of exceptional products tailored to meet the specific requirements of the Water Treatment Industry. Our valves have obtained all relevant international accreditations and are designed to meet the most rigorous environmental standards. We excel in applications such as Sea Water Desalination, Water Transportation, Water Treatment, Water Cycle and Usage, as well as Sewage Treatment.

We understand the critical importance of providing reliable and efficient solutions for the water industry. Our valves have been meticulously engineered to ensure optimal performance and durability, guaranteeing seamless operation even in the harshest conditions. With our products, you can trust that your water treatment processes will be carried out with utmost precision and effectiveness.

Mining

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  • Mining

Bhola Engineers specializes in enhancing environmental safety and improving working conditions for process pipelines, facility foundations, and valve service life. Our expertise also extends to minimizing downtime caused by maintenance in the mining industry. Our services are particularly beneficial for Iron Mine Exploitation, Aluminum Mine Exploitation, Nickel Mine Exploitation, and Copper Mine Exploitation and processing applications.

With a focus on professional excellence, Bhola Engineers is dedicated to providing comprehensive solutions that optimize safety and efficiency in mining operations. Our team of experts possesses extensive knowledge and experience in implementing cutting-edge technologies and innovative strategies to address the unique challenges faced by the mining industry.

By partnering with Bhola Engineers, mining companies can significantly enhance their environmental sustainability efforts. We offer tailored solutions that mitigate potential risks and ensure compliance with stringent safety regulations. Our services encompass the design and implementation of advanced systems that effectively monitor and control environmental factors, minimizing the impact on surrounding ecosystems.